Pneumatic otomatiki inoendesa Loud Labs hemp mafuta kumusha

Iyo inoratidzika kunge iri nyore yekuzadza app inoratidza kuti kushanda nemafuta ecannabis kunoda kunzwisisa zvakasarudzika zvivakwa.
Muna 2015, Jake Berry naColey Walsh vakatanga Pyramid Pens, iyo ikozvino inoshanda pasi peLoud Labs banner uye inotengesa maumbirwo akasiyana-siyana emafuta e cannabis akaiswa mumakaturiji anowanikwa mune akasiyana e-fodya. Vachishandisa iyo inozivikanwa CO2 yekubvisa maitiro, vanobatana vakatanga kugadzira akasiyana siyana uye zvinonaka zveTHC uye CBD mafuta ekuputira. Muchokwadi, maitiro emhando yemhando yekurongedza akabata pfungwa dzedu kumashure muna 2019, tarisa zvavanga vachishandira kumashure uko uye uone kuti vasvika papi nezvavakaita zvinotevera.
Nhasi, Loud Labs iri kutengesa mutsara wayo wecannabis-yakaiswa Pyramid Pens oiri, anouya mumakaturiji nemakapisi, muColorado neMichigan, uye ari kuisa hwaro hwekuwedzera mune ramangwana mune dzimwe nyika. Kuwedzera inzira yakaoma inoda kuchinjika kune yega yega yemutemo uye yekutengesa nharaunda. Iyo kambani inopa akakwana matanhatu emafuta ekugadzira, imwe neimwe iine akasiyana potency uye flavour mbiri, concentrate, distillate, uye CBD/THC musanganiswa. Iyo kambani inopawo impregnated pre-rolls uye chikafu slabs.
Zvishandiso zvevape zvinouya mune akawanda maumbirwo, saizi, uye matekinoroji, zvese zvichibva pamakaturiji akazadzwa nemafuta. Katuriji kazhinji ine 0.3, 0.5 kana 1 gramu yemafuta zvichienderana nerudzi rwechigadzirwa. Kuti uwane yakakwana dosing yemafuta anodhura, kukwirisa kunofanirwa kuve kwakaringana. Mafuta anopisa ehemp anodurura zviri nyore mugaba rinopisa reThompson Duke IZR Automatic High Volume Filler. Pamuchina, chishandiso chine katuriji inozadza zvakare chakaiswa patafura yeFesto EXCM XY. Iyo HMI yekubata sikirini inobvumira opareta kudzora nekugadzirisa maitiro kuburikidza nemenu yakapusa yemirairo.
"Tine makirogiramu emakomisheni kubva kumudhivha," anodaro CEO Berry. "Makomponi aya anobva asanganiswa mumhando dzakasiyana dzekugadzira zvigadzirwa zvedu zvakasiyana. Tinobva takweva mafuta kubva mufurasiki nesirinji diki todira huwandu hwemafuta hwakaratidzwa mucartridge. ”
Sezvo mafuta e cannabis anotonhora, inova gobvu uye zvakanyanya kuoma kudhirowa uye nemazvo dosi. Oiri iyi inonamira uye inonetsa kugadzira nekunatsa. Maitiro ekutsvaga uye kugovera kuburikidza nesirinji anodiwa mumuviri nepfungwa, tisingataure zvishoma uye kutambisa. Mukuwedzera, imwe neimwe fomu ine viscosity yakasiyana, iyo inogona kuchinja simba rekushandisa uye kugovera. Nhengo yechikwata inoshanda nesimba inogona kuzadzazve 100 kusvika ku200 cartridges paawa, Barry anodaro. Sezvo mukurumbira weLoud Labs mabikirwo akakura, mwero wekuzadzisa kurongeka wakadzikira. Topping yakawandisa inodiwa munguva pfupi.
"Tinoda kushandisa ruzivo rwedu rwepamusoro rwekugadzirwa kwechigadzirwa, musika uye zvinodiwa nevatengi kusimudzira bhizinesi, pane kushandisa yakawanda yenguva yedu yebasa tichizadza ma cartridge nemaoko," anodaro Berry.
Loud Labs yaida nzira iri nani yekugadzira zvigadzirwa zvinokwikwidza uye zvinokwanisika uchichengetedza mhando yepamusoro. Automated maitiro anoita seanogona kugadzirisa. Nekudaro, zvakakosha kucherechedza kuti sezvo iyo indasitiri ichiri mudiki, otomatiki mhinduro (yakanaka zvakadaro) haina kujairika seyakagadzirwa maindasitiri.
Muna 2018, Berry naWalsh vakasangana naThompson Duke Industrial muPortland, Oregon, kambani yakazara yePortland Engineering inogadzira uye masevhisi cartridges nefodya inoshandiswa kuzadza uye kuvhara cannabis-based e-fodya.
"Taiziva kuti zvakakosha kuti titarise kushanduka kwemafuta pakugadzira muchina wekuzadza cannabis," akadaro Chris Gardella, CTO weThompson Duke Industrial. “Mafuta ehemp haaite semamwe mvura. Imwe neimwe yakagadzirwa nemafuta ine viscosity yakasiyana. Mamwe magadzirirwo anogona kukora zvekuti mafuta haabudi mugaba patembiricha.
Kufambisa kuyerera kwemafuta, Gardella anoti zvinhu zvacho zvinoda kudziyiswa. Nekudaro, tembiricha inofanirwa kudzorwa nemazvo, nekuti yakanyanya tembiricha inogona kukuvadza zvakakosha zveoiri, uye yakanyanya kuderera tembiricha inogona kuderedza kuyerera. Imwe fungidziro ndeyekuti mamwe maforomations anofanirwa kudhawa zvine hungwaru kana kuti anogona kukuvara.
Iyo oiri yedunhu yeThompson Duke cartridge filler ine inopisa reservoir uye ipfupi chubhu yakabatana kune yakamira dosing musoro. Nenzira iyi, pneumatically controlled actuator inosimudza plunger yesirinji, ichiyamwa mune imwe huwandu hwemafuta. Yechipiri dhiraivha inodzikisa sirinji ku cartridge isina chinhu uye dhiraivha inosundira plunger. Iyo XY otomatiki nhanho ine matrix emazana emakaturiji anoisa nenzira kwayo katuriji yega yega pasi pemusoro wedosing. Thompson Duke akamisa Festo's pneumatic uye magetsi zvikamu uye masisitimu emichina yayo zvichienderana nekuwanikwa kwezvikamu, mhando uye rutsigiro. Kana yangozadzwa nemaoko, inopedza nguva uye ichiparadza, Loud Labs ikozvino inoshandisa Festo-based automated Thompson Duke michina kugadzirisa zvakachena mazana emakaturiji mumaminitsi pasina kutambisa.
"Imwe fungidziro yekugadzira ndeyokuti imwe neimwe yekugadzira mafuta ichagoverwa pamwero wakasiyana, uye sezvo mafuta anopisa, anogona kugovera nekukurumidza, izvo zvinoreva kuti tafura yeXY inokurumidza uye yakabatana nemusoro wedosing," akadaro Gardella. "Izvi zvatove zvakaoma kuita zvinotonyanya kuoma nenyaya yekuti indasitiri yemidziyo ye evaporator iri kuenda kune akawanda akasiyana ma cartridge masisitimu."
Vachiziva hunhu hwetekinoroji yeLoud Labs formulations uye zvavanoita, Berry naWalsh vakafunga kuti vaitaura nemutengesi ainzwisisa zvavanoda mushure mekunzwa vashandi vaThompson Duke vachitsanangura magadzirirwo emuchina wekambani ine patented IZR otomatiki yekuzadza muchina.
Vari kufara pamusoro pekugona kweindasitiri-giredhi system inokwanisa kuzadzazve 1 000 cartridges paawa, zvichireva kuti muchina mumwe unogona kuita basa revashandi vanosvika vana nekururama kwakawanda uye kusarasa kushoma. Iyi nhanho yekufambisa ichave shanduko yemutambo wekambani, kwete chete maererano nemakaturiji akazadzwa zvakare uye nekukurumidza kupindura kune mirairo, asiwo maererano nekuchengetedza kwevashandi. Varidzi vebhizinesi vakadzidza kuti muchina weThompson Duke unogona kushandura kubva kune imwe mafuta uchienda kune imwe mumasekonzi asingasviki makumi matanhatu, inova mukana kumakambani akaita seLoud Labs ane akawanda mafomati.
Thompson Duke akawedzera zvimwe zvinhu zviviri kuKukurukurirana. Iyo kambani iri kuita mutsigiro wehunyanzvi. Mushure mekutengeswa, vatengi vanogona kuvimbiswa nerutsigiro rwepasi rose. Mukuwedzera, Thompson Duke software inoita kuti zvive nyore kune vashandisi kufamba nenzira dzakaoma. Berry naWalsh vakakurumidza kutenga Thompson Duke IZR muchina wekuzadza.
"Muindasitiri ye cannabis, vatengi vari kutsvaga mabhureki avanogona kuvimba nawo - mabhureki anopa hunoenderana mhando yechigadzirwa uye akasiyana," akadaro Berry. "Nhasi, Pyramid Pens inopa mafuta matanhatu akasiyana akachena, ane simba uye akachena ecannabis akaiswa mumakaturiji anoenderana nechero 510 bhatiri-powered vape mudziyo. Inopa mhando shanu dzakasiyana dzePax Era pods, pamwe nemakaturiji matatu akasiyana ekuzadza uye e-fodya inoraswa. Zvese izvi zvinowedzerwa mafuta uchishandisa azvino Thompson Duke otomatiki kuzadza muchina. Uye zvakare, Loud Labs yakawana yakareruka kugadzira maitiro. Iyo kambani yakawedzerawo Thompson Duke LFP cartridge capping press.
Automation inobvisa zvipingaidzo zvemuviri zvine chekuita nemanyorero maitiro, inomhanyisa nguva dzekutungamira, uye inova nechokwadi chekutonga kwemhando chaiyo. Pamberi pesumo, odha huru dzaigona kupedzwa kusvika kumwedzi, asi zvino maodha makuru anogona kupedzwa mukati memazuva mashomanene.
"Nekubatana neThompson Duke Industrial, Loud Labs yakawana kukurumidza kudzoka pakudyara nekubatanidza kukurumidza, kushanda zvakanaka, kutonga kwemhando uye mhinduro dzinodhura munzvimbo yayo yekugadzira," akadaro Berry.
"Kune matatu ekutora kubva kuLoud Labs otomatiki chiitiko," Walsh anowedzera. "Hemp chinhu chine zvinhu zvakasiyana. Nharaunda yekugovera inofanirwa kugadzira otomatiki uye yekurongedza zvigadziriso zvakanangana nehemp, kana kuti igadzirire zvakanyanya kushandura masisitimu kuti aenderane nemaitiro ekuita kwezvinhu.
"Chechipiri chekutora ndechekuti iyi iindasitiri nyowani. Makambani eCannabis anozobatsirwa nekureruka kwekushandisa uye nedanho repamusoro rekutsigirwa. Chekupedzisira, panogona kuve nekudiwa kwemagetsi accounting, traceability uye maitiro akanaka ekugadzira munguva pfupi iri kutevera. Vatengesi nevashandisi vekupedzisira vanofanira kuzvigadzirira. "
Panguva imwecheteyo, Berry naWalsh vanoti vari kuenderera mberi nekuvandudzwa kwechigadzirwa, kutsvaga nzira dzekuita otomatiki, kuongorora kuwedzera muNew South Wales uye, zvakanyanya kukosha, vakatarisana nekupa vatengesi vavo nevatengi mhando yemhando yepamusoro. yavanogona kuvimba nayo.
Pre-yakazadzwa uye yakavharwa cartridges yakagadzirira kutengeswa mumabhegi eCR. Iyi yepamusoro inoshanda IZR unit muchina wetabletop wakagadzirwa uye wakavakwa muU.SA une hunyengeri huri nyore hwaro, HMI, XY tafura uye yepamusoro oiri dhizaini dhizaini. Magetsi uye pneumatic zvikamu zvakajairwa maindasitiri zvikamu kubva kuFesto uye inovimbisa hupenyu hurefu hwesevhisi, kushanda-kusina matambudziko uye kuwanikwa kwechigadzirwa. Uku kupusa uye nyore kushandisa kwakakosha kune zvimwe zvikamu zveindasitiri ye cannabis sezvo ruzivo rwe otomatiki ruchiri kubuda. Nekudaro, iyi tekinoroji ine patent inopa ine simba otomatiki kuita chirongwa.
Pamusoro pemuchina pane heater uye 500 ml reservoir. Vagadziri vanopisa mafuta avo e cannabis vasati vaisa mafuta mutangi umo tembiricha chaiyo inochengetwa. Ichubhu inoonekera pazasi pechidziva inopa nzira yekuparadzira mafuta kuburikidza nesirinji tip yekuparadzira michina. Kana yave nguva yekuchinja pakati peakasiyana maumbirwo emafuta, dura, tubing, cheki vharuvhu uye sirinji yedosing zvinokurumidza kubviswa uye kutsiviwa neseti yakapihwa yezvimedu. Kuchinja pakati pemafuta ekubika kunotora inenge miniti. Izvo zvikamu zvakabviswa zvinobva zvacheneswa uye zvakagadzirirwa bheti rinotevera.
Iyo gooseneck heat rambi inochinjika zviri nyore uye inochengeta mafuta achidziya kwenguva pfupi pfupi sezvo ichiyerera kubva mutangi ichienda mucartridge. Pamusoro pepakati pechifananidzo ichi pane dosing nozzles inodzorwa nemasilinda maviri eFesto. Silinda yepamusoro inosimudza piston, ichikwevera mafuta musirinji yedosing. Pangosvika huwandu hunodiwa hwemafuta hwakadhonzwa musirinji, silinda yechipiri inodzikisa sirinji, ichibvumira tsono kuti iiswe mu cartridge. Iyo plunger inomanikidzwa necylinder, uye mafuta anopinda mudhiramu. Macylinders ese ari nyore kuchinjika nemaoko uchishandisa ma mechanical stops.
Iyo tafura yeXY yemuchina uyu weIZR yakatanga kugadzirwa naFesto kuti ive nechokwadi chekumhanya uye chokwadi chekubata sampuli murabhoritari yega. Yakanyatsojeka sezvainongedza kune cartridge pasi pemusoro wekuzadza uye inovimbika mumaindasitiri. XY-tafura EXCM, HMI, tembiricha, pneumatics - zvese zvinodzorwa nediki Festo PLC muIZR imba.
Iyo yekubata skrini HMI inobvumira mushandisi kudzora uye kukwenenzvera maitiro nemenu yakapusa yemirairo (inongedza uye tinya). Mapurogiramu ese akaomarara anotorwa uye anoongororwa zvizere chikamu chimwe nechimwe chisati chatumirwa. Uchishandisa Codesys API, maitiro ekuita uye hurongwa hwekubika hunogona kuunganidza ese anodiwa kugadzirwa uye batch traceability data, inotangira iyo FDA inodiwa yekuchengetedza rekodhi padanho iri.
Iyi LFP ichina-ton pneumatic press inoshanda zvachose pamhepo uye haina zvinhu zvemagetsi. Batanidza air compressor kuLFP uye tanga. Mushandi anopinda musimba rinodiwa kubva ku0.5 kusvika ku4 matani ane zvizere zvinogadziriswa simba rekutonga. Vanovhara gonhi uye flip switch kune yakawedzerwa nzvimbo. Mukova wemusuwo unovhurwa uye basa rinotanga. Fambisa switch kune iyo yakadzoserwa chinzvimbo, iyo inodhinda ichadzora uye kukiya kwegonhi kunovhura. Zvekare, Thompson Duke inosanganisa yakaomeswa maindasitiri zvinhu zviri nyore kushandisa kune vatengi vachitsvaga mabhenefiti eautomation.


Nguva yekutumira: Mar-14-2023